Apparel manufacturing is a labour-intensive industry. Factories aim for reducing manufacturing cost through increasing sewing operator efficiency. The purpose of increasing operator efficiency is to reduce labour cost per unit.
How one can improve operator efficiency in a garment factory?
In this post, I have shared 9 ways that can help you increasing operator efficiency.
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How one can improve operator efficiency in a garment factory?
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Tips for increasing sewing operator efficiency
- Develop operator's sewing skills through training on the job. Train them on good movements, correct material handling and better method of performing a job.
- Motivate operators by providing incentive based on their performance (efficiency level).
- Assign operators to the tasks on what they are skilled. If they are given operations on which the operator is low skilled, they will work on less efficiency. If you don't have an alternative skilled operator for a job, train your existing operator first (point no. 1) to develop his/her skill level.
- Improve work methods where possible by motion study and motion analysis. Eliminate excess motion from the existing working method.
- Don't forget to design a good workstation layout based on operation requirement. Reduce excess reach. A good presentation of work is also important.
- Supply work continuously to operators. While an operator is assigned a work with less work content and he/she had idle time, give him/her one more job.
- Eliminate unnecessary of interruption by supervisors, quality checkers and other things like defective pieces is supplied to operators.
- Give operators achievable target. Record operator hourly production and chase operators if they produce less than their capacity or given target.
- Don't do much overtime. And you must have one day weekly off.
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