
Let’s imagine your dream job is apparel merchandising. And you got your dream job in a buying house or in an export manufacturing company after completing your course. While studying, you learnt what would be your job descriptions and day to day job roles. All sounds good. In practice, when you enter into the industry with a professional role, you need to deal with many challenges. Once such a challenge is industry specific terminologies and their actual meaning and the application of each key terminologies. You must learn them as quickly as possible to give your best performance on the job.
Outside your job responsibilities, you need to participate in many discussions and follow communications with internal teams and possibly with buying agents and buyers. Once you know the apparel industry terminologies, you can communicate with them very well. You will understand the discussion faster.
In this post, I have posted 100 common apparel merchandising terminologies and their definition in the context of apparel manufacturing. Related to pre-production, product development, fabrics and raw material, garment costing and pricing, garment construction, garment productions & execution, Quality related terms, logistics and supply chains. Not only that, I have given links to other resources that explain more about these subjects.
1. Pre-Production & Product Development
- Tech Pack (Technical Package) – Specification sheet containing design details, bill of materials, measurements, and construction instructions.
- BOM (Bill of Materials) – Comprehensive list of all raw materials, trims, and components needed to manufacture a finished garment.
- Proto Sample (Prototype) – Initial physical sample made from available fabric to check basic design and silhouette.
- Fit Sample – Sample crafted in actual dimensions to evaluate garment fit, drape, and proportion on a live model or dress form.
- PP Sample (Pre-Production Sample) – Final sample made in production fabric and factory tooling, requiring buyer approval before bulk production starts.
- TOP Sample (Top of Production) – Sample pulled directly from the first run of bulk production to verify quality consistency.
- Salesman Sample (SMS) – High-quality sample set used by brand representatives to secure wholesale pre-orders from retailers.
- Counter Sample – Sample created by the factory to match and replace a buyer’s original design prototype.
- Size Set Sample – Samples produced across all targeted sizes (e.g., S through XXL) to verify pattern grading before mass cutting.
- CAD/CAM – Computer-Aided Design and Manufacturing software used for drafting patterns, grading, and marker layout.
- Pattern Grading – The process of systematically increasing or decreasing a master pattern to create different garment sizes.
- Marker Making – Arrangement of pattern pieces on a fabric lay to maximize fabric utilization and minimize scrap waste.
- Consumption – Total amount of fabric and trim required to manufacture one unit of a garment.
- Time & Action (T&A) Calendar – A detailed timeline schedule tracking every operational phase from order placement to final shipment.
- PO (Purchase Order) – Official commercial contract issued by a buyer outlining garment styles, quantities, prices, and delivery terms.
2. Fabric, Trims & Materials
As an apparel merchandiser, understanding terms related to fabrics and various raw material is essential. Other than this list explore more apparel merchandising terms.
- GSM (Grams per Square Meter) – Standard metric used to measure fabric weight and density.
- Woven Fabric – Fabric created by interlacing warp and weft yarns at right angles (e.g., denim, poplin).
- Knit Fabric – Fabric made by interlocking loops of yarn, offering natural stretch and elasticity (e.g., jersey, fleece).
- Yarn Count – Numerical expression indicating the fineness or coarseness of a yarn thread.
- EPI / PPI (Ends Per Inch / Picks Per Inch) – Warp and weft thread density count per inch in woven fabrics.
- SPI (Stitches Per Inch) – Number of sewn stitches per inch of seam, indicating structural quality and durability.
- Greige (Gray Fabric) – Raw, un-dyed, and un-finished fabric straight off the loom or knitting machine.
- Lab Dip – Small fabric swatch dyed to match a buyer’s target color code (often against Pantone standards).
- Strike-Off (S/O) – Printed fabric sample sent to the buyer for print pattern, scale, and color approval.
- Pantone (TCX / TPX) – Industry-standard color matching system used in textile design and production.
- Trims & Accessories – Functional or aesthetic non-fabric components added to a garment (e.g., buttons, zippers, rivets).
- Findings – Hidden internal structural components like sewing threads, interlinings, shoulder pads, and elastics.
- Interlining – Supportive fabric layer fused or sewn inside garments to add structure, stiffness, or stability (e.g., collars, cuffs).
- Shrinkage Allowance – Extra dimensions added to pattern dimensions to offset anticipated fabric shrinkage post-wash.
- Shade Band – A set of approved fabric swatches showing acceptable limits of color variation within bulk production lots.
3. Costing, Pricing & Commercial Terms
- FOB (Free On Board) – Price quote covering production, raw materials, and transit costs up to the port of departure.
- CIF (Cost, Insurance, and Freight) – Price including garment cost, marine insurance, and ocean/air transport fees to the buyer’s port.
- CM (Cost of Making) – Manufacturing expense per garment, accounting for direct factory labor and overheads.
- CMT (Cut, Make, and Trim) – Production agreement where the buyer supplies materials, and the factory charges for cutting, sewing, and trimming.
- Ex-Works (EXW) – Pricing model where the buyer assumes all transportation costs and risks right from the factory door.
- L/C (Letter of Credit) – Financial document issued by a bank guaranteeing payment to the seller upon fulfillment of export terms.
- Margin & Markup – Percentage metrics calculating profitability between manufacturing costs and wholesale/retail selling prices.
- BOM Costing – Detailed financial itemization of all raw materials, labor, trims, packaging, and logistical costs per style.
- SMV (Standard Minute Value) – The allocated time (in minutes) required for an operator to perform a specific assembly task.
- DDP (Delivered Duty Paid) – Seller assumes full responsibility and cost for transit, customs clearance, duties, and delivery to the buyer’s warehouse.
4. Garment Construction & Technical Specifications
- Measurement Spec Sheet – Detailed dimension table defining exact measurements for every part of a garment across all sizes.
- POM (Point of Measurement) – Specific physical locations on a garment where measurements are taken (e.g., chest width, sleeve length).
- Tolerance – Permissible margin of variation (+/-) allowed from the exact specification measurements.
- Overlock Stitch (Serger) – Edge-finishing stitch that encloses raw fabric edges to prevent fraying.
- Lockstitch – Standard double-thread stitch formed by interlocking a top thread with a bobbin thread underneath.
- Coverstitch – Flexible, multi-thread seam used primarily for hem lines on knitwear and activewear.
- Bartack – A series of dense, repeating stitches used to reinforce high-stress areas like pocket corners and belt loops.
- Dart – Stitched wedge-shaped fold used to transform flat fabric into a 3D shape that conforms to body contours.
- Seam Allowance – Area between the stitching line and the raw edge of the cut fabric ply.
- Garment Wash – Finishing processes applied post-assembly to alter appearance, texture, or hand-feel (e.g., stone wash, enzyme wash).
5. Production & Manufacturing Execution
- Cutting Table / Laying – Stage where fabric rolls are unrolled into multiple stacked plies prior to precision cutting.
- Ply / Lay – Individual layer of fabric laid flat on a cutting table.
- Bundling & Ticketing – Grouping cut fabric pieces into organized production batches tagged with style, size, and ply details.
- Line Balancing – Distributing assembly tasks evenly along a production line to eliminate bottlenecks and optimize workflow.
- WIP (Work In Progress) – Total inventory of semi-finished garments currently undergoing assembly on the factory floor.
- Bottleneck – A point of congestion in an assembly line that slows down overall output rate.
- Efficiency Rate – Metric comparing actual factory production output against target benchmarks based on SMV.
- Subcontracting – Outsourcing specialized manufacturing processes (e.g., printing, embroidery, washing) to third-party vendors.
- Lead Time – Total timeframe elapsed from initial purchase order placement to complete shipment delivery.
- MOQ (Minimum Order Quantity) – Lowest volume of units or fabric yardage a supplier agrees to produce per order.
- MCQ (Minimum Color Quantity) – Minimum yardage or unit quantity required by a supplier per specific colorway.
- Capacity Planning – Assessment of factory equipment and labor capacity against incoming order commitments.
- Modular Production System – Manufacturing setup where small, cross-trained teams assemble entire garments collaboratively.
- Progressive Bundle System (PBS) – Traditional assembly method where garment bundles move sequentially from operator to operator.
- SAM (Standard Allowed Minutes) – Time standard assigned to complete a specific sewing task or full garment under standard conditions.
6. Quality Assurance, Control & Compliance
- AQL (Acceptable Quality Limit) – Statistical standard defining the maximum acceptable number of defective units in an inspection lot.
- Inline Inspection – Quality checks conducted continuously during the active manufacturing process.
- FRI (Final Random Inspection) – Comprehensive audit conducted on finished goods when at least 80% of an order is fully packed.
- Major Defect – Flaw that reduces usability, performance, or appearance, likely leading to consumer return (e.g., seam slippage, shade variation).
- Minor Defect – Small flaw that does not affect garment usability or general aesthetics (e.g., untrimmed thread ends).
- Critical Defect – Severe flaw posing safety hazards or legal violations (e.g., broken needle fragments, hazardous chemical content).
- Crocking Test – Laboratory test measuring color transfer from a fabric surface when rubbed against another material.
- Pilling Test – Evaluation measuring a fabric’s tendency to form tiny yarn balls (pills) on its surface due to friction.
- Color Fastness – Fabric’s ability to retain color depth without fading or bleeding when exposed to light, laundering, or sweat.
- Needle Log / Metal Detection – Safety procedure tracking broken sewing needles to ensure no metal fragments end up in packed goods.
- Social Audit – Inspection checking factory compliance with local labor laws, safety standards, fair wages, and working conditions (e.g., SMETA, BSCI).
- WRAP (Worldwide Responsible Accredited Production) – Certification standard for safe, lawful, humane, and ethical manufacturing.
- OEKO-TEX Standard 100 – Testing certification confirming textiles are free from harmful levels of toxic substances.
- Traceability – The capability to track the supply chain origin of every material component back to raw source stages.
- DHU (Defects Per Hundred Units) – Quality metric indicating the average number of defects identified per 100 inspected pieces.
7. Logistics, Supply Chain & Packaging
- Packing List – Document breaking down shipped carton counts, weights, dimensions, and exact style/size distributions.
- CBM (Cubic Meter) – Unit of volume used to calculate container shipping space and freight costs.
- Assortment / Ratio – Specific size and color distribution breakdown packed into a single carton or shipment lot.
- SSSC (Solid Size Solid Color) – Packing structure where each individual shipping carton contains only one size and one color.
- SCAS (Solid Color Assorted Size) – Packing structure where each carton holds a single colorway distributed across multiple sizes.
- Master Carton – Durable outer corrugated box housing multiple individual garment packages for bulk transport.
- Polybag – Protective plastic wrap used for single garments or inner packs to guard against moisture and dirt during transit.
- Hangtag / Price Ticket – Brand-printed tag attached to garments providing retail price, style details, barcodes, and brand messaging.
- Care Label – Mandatory permanent label attached to garments detailing washing, drying, bleaching, and ironing instructions.
- SKU (Stock Keeping Unit) – Unique alphanumeric code used to track specific garment styles, colors, and sizes in inventory.
8. Retail & Brand Merchandising
- OTB (Open To Buy) – Unallocated purchasing budget remaining for retail buyers within a specific financial planning period.
- Sell-Through Rate (STR) – Percentage of delivered inventory sold to end consumers over a specified timeframe.
- Visual Merchandising (VM) – Strategic store layout, floor displays, and styling designed to maximize customer engagement and sales.
- Planogram – Visual diagram dictating the precise placement of garments and visual displays on retail fixtures.
- Markdown – Planned retail price reduction applied to clear remaining inventory or end-of-season styles.
- GMROI (Gross Margin Return on Investment) – Profitability metric measuring gross margin earned for every dollar invested in inventory.
- Capsule Collection – Condensed, cohesive line of garments designed around a specific seasonal theme or collaboration.
- Fast Fashion – Business model focused on rapidly converting runway trends into low-cost retail merchandise.
- VMI (Vendor Managed Inventory) – Supply chain strategy where the manufacturer manages stock replenishment directly for the retailer.
- PLM (Product Lifecycle Management) – Centralized software platform used to track garment development from initial concept to retail distribution.
Also Read | Apparel Manufacturing Terms and Definitions
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